Manufacturer & Shop-Floor App
Real-time production tracking, raw material stock, job-card workflows, and dealer ordering.
Replace clipboard paperwork and scattered phone calls. Give plant managers, machine operators, and distributors a single live interface to track orders from raw steel to packaged delivery.
Who is the audience?
- Factory Owners & Plant Managers: Executives needing live visibility into daily production output, machine downtime, and bottlenecks.
- Shop-Floor Machine Operators: Workers logging daily job cards, quality inspection passes, and batch completions with minimal typing.
- Distributors, Dealers & Stockists: Wholesale partners checking stock availability, placing bulk orders, and tracking dispatch vehicles.
Screens involved
- Plant Overview & Line Status: Live shop-floor dashboard showing running lines, output, and target quotas. (Elements: Daily production target meter vs actuals, Machine line status cards (Running, Paused, Maintenance), Raw material alert banners, Quick action: "Log Downtime")
- Job Card & Batch Logger: Touch-first screen for operators to log batch output and QA inspection points. (Elements: Batch ID bar code / QR scanner, Step completion checklist (Cut, Mold, Assemble, Pack), Defect quantity counter with reason picker, Operator digital sign-off button)
- Raw Material Inventory: Live inventory levels with minimum reorder threshold warnings. (Elements: Searchable material list with stock units, Low-stock warning indicator tags, PO generation trigger to verified vendors, Goods Inward receipt logger with invoice photo upload)
- B2B Dealer Ordering Portal: Dedicated view for wholesale distributors to place tiered bulk orders. (Elements: Catalog with wholesale volume tier pricing, Live stock availability indicator, Credit limit and pending balance card, Dispatch schedule and transporter LR number tracker)
User journey flow
flowchart TD
A["Dealer Places Bulk Order"] --> B["System Validates Credit Limit"]
B --> C["Order Enters Factory Queue"]
C --> D["Job Card Assigned to Production Line"]
D --> E["Operator Scans Batch & Logs Output"]
E --> F["QA Inspection Check Passed"]
F --> G["Finished Goods Transferred to Warehouse"]
G --> H["Dispatch Slip & Transporter LR Generated"]
H --> I["Dealer Receives Live Transit Notification"]System architecture
flowchart LR
App["Plant & Dealer App"] --> IoTGateway["Factory API Gateway"]
IoTGateway --> ProductionEngine["Production & Job-Card Engine"]
IoTGateway --> InventorySvc["Raw Material & Stock Service"]
IoTGateway --> DealerSvc["Dealer & Credit Management"]
ProductionEngine --> DB[("PostgreSQL Industrial DB")]
InventorySvc --> BarcodeSvc["Barcode & QR Code Service"]
DealerSvc --> ERP["Tally / SAP Integration Sync"]Key features
- One-tap QR code scanning for batch tracking and traceability
- Automated job-card assignment based on machine line capacity
- Low raw-material threshold push alerts sent to purchasing heads
- B2B dealer ordering with credit limits and automated GST invoices
- Offline-capable data entry for shop-floor zones with weak cellular reception
Admin capabilities
- Machine downtime analytics with root-cause Pareto charts
- Operator productivity logs and batch rejection rate monitoring
- Bulk price list and credit terms manager for authorized dealers
- One-click export of production logs to Tally or Excel